Which rack type fits grocery case picking?

Pallet flow gives grocery stock first-in, first-out rotation at the pallet pick face. Carton flow presents individual cases; selective teardrop rack gives direct access to mixed reserve products.

When should we use pushback rather than pallet flow?

Choose pushback for two-to-six-deep product groups that can use last-in, first-out rotation. Pallet flow suits dated products requiring first-in, first-out movement.

How many pallet positions fit in a Byron Center warehouse?

Clear height, aisle width and the forklift determine the count. Our free CAD layout checks the building dimensions and places every proposed position before you purchase.

What aisle width should we plan for picking and replenishment?

The forklift sets the working aisle: roughly 12–13 ft for counterbalance, 8–10 ft for reach and 5–6 ft for very-narrow-aisle equipment. We confirm your truck and separate loading from picking where the layout calls for it.

Pallet Flow and Pushback Rack in Byron Center, MI

We design and install new pallet racks in Byron Center for grocery, food and building-materials warehouses. Our pallet rack systems combine accessible picking with deeper reserve storage for fast-moving products. Byron Center is about 40 miles north, near the US-131 / M-6 interchange. Major employers include grocery and food distribution, snack-food production and building-materials supply.

Grocery and food distribution here is case-pick work with high-turn SKUs. Warehouse racking has to keep product rotating and pickers moving.

(269) 390-9036

Snack-Food Production Storage

Snack-food producers store light, high-volume finished cases and a lot of packaging film and cartons. Light loads mean beam levels fill by height.

Finished cases suit flow lanes or pushback near shipping. Packaging stock sits in pallet racks close to the line.

Large bays in the newer buildings near M-6 leave room to run long lanes without hitting a column.

Pallet Flow Rack for Byron Center Case Picking

Pallet flow rack puts a full pallet at every pick face, restocked from a back aisle. Pickers build orders down one aisle while replenishment happens behind them.

First-in, first-out comes built in, which suits dated grocery and snack products.

Pushback Rack for Fast-Moving Products

For fast SKUs that do not need strict date rotation, pushback stores three to five pallets behind one face, from a single aisle.

Pushback in the reserve levels above flow lanes is a common way to add positions without adding aisles.

Flow at the pick level
Pushback reserve above
Selective for slow movers

Warehouse Racking for Byron Township Buildings

Byron Township has more than 1,600 acres of commercial and industrial land across several industrial parks. New multi-tenant buildings near M-6 and Burlingame offer about 25 ft clear with large bays.

At 25 ft, three pallet rack reserve levels over a flow pick level is a workable starting point. Large bays leave room for pallet racking with long flow lanes.

Building-Materials Yards

Building-materials suppliers near the interchange store lumber and long stock, which belongs on cantilever rack indoors or in the yard.

Winter weather can slow deliveries on US-131, so install dates are set with the forecast in mind.

Quote a Byron Center Project

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Planning Racking in Byron Center?

Call (269) 390-9036 for a free layout.